Wednesday, May 9, 2012

Carving the mast step block

Another rainy day working in the basement instead of outside, but I made some progress on the mast step for the main beam. The top of the main beam is doubled up under the mast step with a block that tapers on each end "to a pleasing shape" according to the plans. I marked a shape that looked good on a cutoff and got to shaping. At first I thought I would bring the edges to a point, but then decided to leave the edge flat at about an inch wide.


I've recently found how much I like working with an old draw knife I picked up a long time ago and this was another good use for it. It's 14" along the blade and 24" between the handles so a bit big but very handy.


In no time at all the blank was worked down to shape and then planed to the lines.


The next step was to taper and bevel the edges to lighten up the appearance of the mast step block. The top edge of the bevel was drawn on freehand to miss the blocks that form the step so that they have a flat mounting surface. The rest was trimmed down by eye with the draw knife.


Here it is getting pretty close to the final shape, but not quite even. This was all with the draw knife so far.


A bit more work with a sanding block and it was done and ready for a test fit. The short piece didn't want to take the bend but eventually settled in nicely. I'm happy with how the tapered ends turned out and how they flow with the curve of the beam.


That's it for now on the mast step until the bottom of the beam is glued on. This beam is getting pretty close to done, two more to go.

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